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What is a quality checklist?
Is one of your goals to improve the performance of the quality department? So we must have reliable data. Only by analyzing them can we find the root causes of the problems and focus on improving them. However, to succeed in this process, we need some tools. Here, you will see the validation table.
This is a simple tool that is essential to any company's quality area and can improve your results. Therefore, in this article, we will help you understand the list, the importance of having it in your daily life, and how to make a list in six steps.
What is a quality checklist?
Quality checklist is a simple but very effective tool that quality industry professionals need to rely on. Basically, it aims to standardize and organize data collection on projects or processes. The set can be in a table or spreadsheet, manually, or electronically.
Using this tool, the personnel responsible for internal inspection will go to the place where each activity occurs to understand their working methods and check whether there are any problems. Its role is to collect data by filling out checklists to determine the root causes of these problems.
This checklist is designed to make it easier for these professionals to maintain daily https://www.ipqcco.com/ quality control at specific points.
It is worth noting that because it is used continuously, it usually already has a ready-made format with only the necessary information to save time. The more time you save, the more efficient your scanning will be!
What's the use of checklists?
Once you know what it is, how do you understand more about using checklists? It works by providing clear guidance and summarizing all relevant information in tables or spreadsheets, so as to closely monitor and compare information over time. In the process of achieving quality in each evaluation step, it also applies to the situation where the same person or place can repeatedly observe and collect data.
It is also an effective tool for collecting frequency data and identifying:
Event mode;
Problems and defects;
Defect location;
Causes of defects.
What is the main purpose of the quality inspection form?
Importantly, the quality industry has three main types of checklists. The choice of each depends on the purpose of data collection and will indicate the main types of use.
1. Production process distribution analysis checklist
The first type is used when you want to understand and analyze the material distribution related to a specific production process. In the field of quality in the industry, this is an important tool to determine the correct use of raw materials.
But what is your composition and how should you do it?
First, in the header of the verification sheet, you must fill in the data and information about the process, such as date, time, stage, product and inspection reason. At the bottom, the columns we use must fill in the specifications of weight, size and its changes.
With these comments, you can know where the problem rate is the highest in the process and whether your output is below or above average. But what is the result of using this checklist? Therefore, we have a quality tool to show distribution trends. After that, we can analyze whether it is larger, smaller or at the ideal level.
2. Check defective items
This second type is basically used to understand which types of defects are more frequent and how often the causes occur. We need to do the same thing we talked about in the previous type. It is very necessary to put all the information in the title so that you can control the whole process of checking the project.
The use of this form is essential for the management and development of production. Only she can determine the number of defects and defects, no matter what they are. Therefore, you have the information to build another quality tool Pareto Diagram. Cool, but how does this chart help this process? With it, you can determine where defects are most concentrated in order to correct them. In addition, the results obtained in data collection, such as in the first type of spreadsheet, can generate histograms to better visualize the results.
3. Defect cause identification checklist
It is used to link the cause to the result. The arrangement of cause data is easily related to the result. This format makes it easier and clearer to investigate the defects observed in a given process. Maybe you'll find it confusing and think it's the same as the last project. However, the function of this table is to collect the defects identified in the previous table and find the cause of each defect.
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Importance Of Temperature In Die Casting
To what extent have metals been independently cast? It all depends on the metal you use and the extent to which you comply with pressure casting standards in terms of temperature. Does mold temperature matter? Absolutely. If you want to avoid casting defects and other problems, casting temperature control is a real problem. It is important to understand the temperature difference between metals in decompression casting and the consequences of poor temperature control in die casting.
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General effect of temperature on die casting
Generally, the tensile strength and yield strength of cast alloys decrease with the increase of temperature. If you need parts with high tensile strength, be sure to keep this fact in mind. In addition, the ductility increases with the increase of temperature, but the change depends on the type of cast alloy. For example, aluminum is less ductile than zinc, but the temperature of aluminum must be higher in the process.
Thermal factors in die casting
The thermal factors of die casting include the temperature of the alloy used for casting, the temperature of the die itself and the temperature of the die casting machine. For the highest quality parts, all these factors must be kept within the optimal temperature range. If the temperature of molten metal is too high for the die, the die will be damaged, resulting in premature thermal inspection of die steel. If the mold temperature is too low, when the metal flows into the mold, it will reduce the metal temperature too quickly and lead to defects - especially increased porosity or incorrect operation of the casting surface.
Temperature precautions for pressure casting
To avoid forced forming, you want the alloy to be about 50 to 70 degrees Fahrenheit higher than the initial crystallization temperature. The mold itself needs to be kept at about one third of the alloy temperature. The correct temperature of the casting chamber is a complex calculation and will be determined by the casting engineer.
Effect of temperature on various pressure molten metals
So how does temperature affect the different metals used in pressure casting?
Here are some useful examples:
aluminium
Aluminum is one of the most popular choices for cast metals. It is light, durable and has good corrosion resistance. The most popular die cast aluminum alloys are 360, 380 and 413.
For example, for aluminum 380, you will see a tensile strength of 48 to 75 degrees and a yield strength of 24 degrees. When the yield strength remains constant, the tensile strength of 212 degrees and 45 Ksi (kip per square inch) is reached. 24. For 390 aluminum, the yield strength of 500 degrees ranges from 41 Ksi to 18 Ksi.
zinc
Zinc is another very popular die casting alloy. Some of the common and most popular zinc alloys include Zamak 3, 5 and 7.
For these alloys, a temperature of 75 degrees produces an average of 40 Ksi, while a temperature of 275 degrees produces an average Ksi as low as 10. Other zinc alloys show similar yield strength, which decreases with the increase of temperature.
Aoxu die casting temperature control standard
In aoxu die casting, we attach great importance to the temperature control during die casting. We mainly use aluminum die castings and have rich experience in maintaining our casting materials and equipment at the ideal temperature of such casting. We also have state-of-the-art equipment, such as mokon hot oil unit, to maintain mold temperature during die casting.
In addition, we perform thermal control on the die casting machine to maintain the appropriate oil temperature, and our holding furnace maintains the appropriate metal temperature in the die casting machine. Our foundry unit is designed to help us maintain extremely accurate temperature control throughout the casting environment, as well as a team of process engineers proficient in critical temperature range and temperature control.
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