gamer726777360 LV.6 Nomad
Mar 16, 2022, 04:20 PM 68 read

Benefit Of Die Casting Process


Die casting is a manufacturing process in which molten metal is poured into or introduced into a steel mold. Molds, also known as molds and tools, are made of steel and are designed for each project. This makes the creation of each component accurate and repeatable. Aluminum, zinc and magnesium are the most commonly used die casting alloys.   Benefit Compared with other manufacturing processes, die casting can have significant advantages and usually lighting die casting has a specific pressure not only in the price of the parts themselves, but also in the overall production cost of the parts. When you melt a part, you can create precise complex shapes, including external threads and complex internal features, and reduce secondary operations with as few draft angles as possible. You can also combine multiple parts into one part, eliminating assembly operations and reducing labor costs, with the additional benefits of simplifying inventory control and improving component consistency.   Other advantages are: Variable wall thickness, Tighter tolerances There are fewer steps between raw materials and finished products Short production cycle Reduce waste Long tool life, especially for zinc and magnesium Selected alloys for die casting   Zinc, aluminum and magnesium are the three main alloys used in die casting. They are usually non-ferrous metals, and their mechanical properties vary greatly to adapt to almost any type of application that manufacturers may need. Die casting alloy can not only withstand high working temperature, but also be completely recycled. The alloy used for die casting also has: Good corrosion resistance Hardness and strong resistance High thermal conductivity High conductivity Excellent EMI / RFI shielding performance Good finishing characteristics   In addition, each die casting alloy has many advantages that other alloys may not have. This is one of the advantages of die casting: you are not limited in choosing the right metal.   process A single process can never meet all projects. Each project is different, which is why you provide multiple solutions for all your die casting needs. This ensures that the correct process is always used for a given application.   Hot chamber die casting A process for zinc, some magnesium alloys and other low melting point alloys. Hot chamber pressure casting is an excellent choice for alloys that are not easy to corrode and corrode pistons, cylinders and metal crucibles.   Cold chamber die casting This process is most suitable for high melting point metals, such as aluminum. In the cold chamber die casting process, the metal is liquefied, and then poured into the cold chamber through the ladle. The metal is injected into the die by a hydraulically operated piston.   Injection molded metal components Over the past 50 years, we have developed and improved our innovative one-step manufacturing solution, injection molded metal assembly (IMA). Ima is superior to most adhesives used for connection, assembly and widget production, and reduces manufacturing costs.   Multi slider and traditional die casting We offer two different types of tools: multi slider and general tools. Each tool has its own unique advantages. Our skilled engineers can help you choose the best tool for each project.   Advantages of multi slider tool Our patented multi slider tool technology offers many unique advantages, including: The exact shape of the first operation Eliminate secondary operations such as assembly and processing Complex geometric details and strict tolerances at high speed Compared with the traditional multi cavity die, the difference between parts is reduced The change of parting line is not easy to occur in compact die and its negative impact on the dimensional tolerance of finished parts   Advantages of traditional tools The traditional die-casting mold design has single cavity and multi cavity. The tool is designed to improve efficiency and reduce secondary operations, thus helping to reduce costs. Other advantages of traditional die casting molds include: Molds are designed to effectively handle mass production From die casting to final shape, design is emphasized to avoid secondary operation Steel supported molds help prolong tool life Efficient production through properly planned water and cooling lines

Comment 0